Precision, consistency, and control — all under one roof.

Manufacturing Facilities & Capabilities

Advanced Metal Fabrication

Our UK-based production facility is equipped with advanced metal fabrication, finishing, and digital engineering technology, allowing us to handle every stage of a project in-house.

From fibre laser cutting and CNC punching to press-brake forming, laser/TIG/MIG welding, and custom finishing, we deliver precision-engineered metalwork for retail environments, catering units, kiosks, and bespoke fabrication projects.

Fibre Laser Cutting

6 kW Fibre Laser (3 × 1.5 metres)

Our high-power fibre laser cutter delivers exceptional precision and edge quality across a wide range of materials — including mild steel, stainless steel, and aluminium.

Cutting bed: 3,000 × 1,500 mm
Laser power: 6 kW
Accuracy: ±0.1 mm
Capabilities: pierces up to 25 mm mild steel, 15 mm stainless, and 10 mm aluminium
Features: automated gas control, nesting optimisation, minimal kerf width

Benefits:

Fast cutting speed for large batch production
Fine detail with minimal burring or heat distortion
Ideal for decorative panels, brackets, fixtures, signage, and precision components

Our fibre laser system ensures tight tolerances and consistent quality — perfect for projects where visual appearance and fit are critical.

CNC Punching

Trumpf S11 CNC Punch Press with Sheet Load/Unload Automation

Our Trumpf S11 punching centre provides high-speed sheet processing with full automation — from loading raw material to stacking finished parts.

Capabilities:

Working area: 2,500 × 1,250 mm
Automatic sheet load/unload for continuous, unattended operation
Extensive tooling library:
Piano hinge tooling
Louvre and ventilation punches
Multi-station tools
Emboss, forming, and tapping tools
Material range: mild steel, stainless, aluminium, zinc-coated sheet

Benefits:

Increased efficiency and reduced handling time
Consistent accuracy on large production runs
Ability to form and punch in a single cycle

This machine is ideal for vented panels, electrical enclosures, retail fixture panels, and structural components requiring clean perforations or formed features.

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Press-Brake Forming

We operate four Trumpf press brakes of various capacities to handle everything from small precision components to long folded sections.

Trumpf 1000 (3 m, 100 tonne, 3-axis)

Perfect for standard production folding and general fabrication.
Handles larger sheet sizes and structural sections with accuracy.

2 × Trumpf 3000 (3 m, 100 tonne, 4-axis)

Multi-axis back-gauge system for precise repeatability and complex folds.
Ideal for medium- to high-volume production of kiosks, panels, and retail components.

Trumpf 7036 (1 m, 6-axis)

Compact, high-speed press brake for small, intricate components.
6-axis control enables compound bends, offsets, and fine-tuned positioning.

Benefits:

Precise bending with consistent angles
Short setup times for fast turnaround
Capable of thin sheet and thicker structural folds
Perfect for cabinets, frames, housings, brackets, and panels

Our press-brake department delivers tight-tolerance forming and consistent alignment, even across large production batches.

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Welding & Assembly

Our welding bays are set up for laser, TIG, and MIG processes, allowing us to handle decorative and structural metalwork in a wide range of materials.

Laser Welding

Our laser welding capability enables fine, low-heat joining with minimal distortion — ideal for stainless steel, aluminium, and components where surface finish matters.

Seam widths as narrow as 0.3 mm
No filler material required
Minimal grinding or post-processing
Perfect for retail displays, frames, and precision joints

TIG Welding

Ideal for stainless steel and aluminium
Produces clean, aesthetic welds for visible retail components and food-grade fabrication

MIG Welding

Suited to mild steel structures, frames, and heavier assemblies
Fast, strong, and consistent

Spot & Stitch Welding

For sheet joining without visible weld seams
Perfect for retail displays and enclosures requiring smooth finishes

We use precision jigs and fixtures to ensure alignment and repeatability, producing welds that are as strong as they are neat.

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Workshop area with tools and equipment on a metal workbench.

Process

Tube & Section Fabrication

To support our sheet-metal capability, we also process tubes, angles, and box sections in-house.

Equipment:

Hydraulic Tube Benders: for handrails, frameworks, and structural curves
Ring Rollers: for circular or curved sections in kiosks and retail frames
Semi-Automatic Bandsaw with Digital Back-Gauge: ensures accurate, repeatable cutting on bar, box, and tube

Applications:

Structural frames, supports, legs, and custom furniture
Curved displays, handrails, and feature elements

This combination of precision forming and cutting delivers structural integrity and visual quality in every build.

Finishing, Painting & Powder Coating

Our finishing department combines in-house wet spraying with trusted local powder-coating partnerships to deliver complete, durable, and visually consistent results.

Commercial Downdraft Spray Booth – In-House

We operate a full commercial downdraft paint booth, allowing us to handle all wet spray finishing in-house.

Controlled airflow and filtration for dust-free finishes
Ideal for primers, base coats, clear coats, and specialist finishes
Capable of large panels, kiosks, frames, and assemblies

Used for:

Custom colours, brand finishes, specialist coatings, and clear protection layers on fabricated components.

Powder Coating – Trusted Local Supplier

For large production runs and outdoor-grade finishes, we work with a long-term local powder-coating partner.

Full RAL and custom colour matching
Matt, satin, gloss, and textured finishes
Industrial pre-treatment and curing for superior adhesion

Benefits:

High durability and UV resistance
Uniform coverage and corrosion protection
Fast turnaround with quality control managed by our team

This combination gives you the flexibility of in-house wet painting and the scalability of powder coating, ensuring every product meets both aesthetic and performance standards.

Digital Design, Engineering & Prototyping

We integrate design, fabrication, and finishing through CAD/CAM and 3D technology.

SolidWorks CAD for mechanical and retail fixture design
CAD/CAM integration for machine programming and nesting optimisation
3D scanner for reverse engineering and dimensional inspection
Rapid prototyping for proof of concept, fit, and finish

This digital workflow ensures precision, efficiency, and a direct link between your design intent and finished product.

Printing, Signage & Branding

We complement fabrication with in-house digital printing and signage capabilities for a complete, branded result.

Mimaki print-cut and lamination system for durable graphics, decals, and panels
Letter-bending machine for 3D and illuminated signage
Precision finishing and assembly for retail-ready presentation

From branded panels to complete display environments, we deliver a consistent visual identity from structure to finish.

Get In Touch
Turquoise trailer inside a car wash with 'Cater' branding on the wall.
Turquoise trailer inside a car wash with 'Cater' branding on the wall.

Frequently asked questions

Do you offer laser welding for precision work?

Yes — our laser welding system produces fine, clean seams ideal for stainless steel, aluminium, and decorative components.

Do you powder coat in-house?

We work closely with a local powder-coating partner to ensure premium, durable finishes that match our fabrication standards.

What file types can you work from?

We accept DXF, DWG, STEP, and SolidWorks files directly into our CAD/CAM system for efficient programming.

Do you provide prototypes before production?

Yes — we specialise in rapid prototyping and sampling, using identical tooling to production parts for accuracy.

Can I visit your facility?

Absolutely. We welcome factory visits and consultations by appointment to discuss your project and view our machinery in action.

Metal Fabrication Facilities